Kalyan (POS), Thane, Maharashtra
GST: 27BOPPG4415M1ZK

Industrial Control Panels Catalog

Custom manufactured in Kalyan with premium CRCA/SS sheet metal, CNC punching, 7-tank powder coating, and Tier-1 certified electrical switchgear.

Showing 15 of 15 panels

3-Phase Motor & Control Panel Sizing Estimator

Instant Full Load Amps (FLA), starter type recommendation (DOL / Star-Delta / VFD / Soft Starter), breaker rating, and cable sizing.

PCC Panel Power Control Centre
Main LV Distribution 65kA Type Tested

PCC Panel (Power Control Centre)

Main Switchboard

Heavy-duty main incoming switchboard connecting transformer secondary to industrial plant power feeders. Engineered for extreme short-circuit fault levels and thermal stability.

Current Rating800A to 6300A
Fault Level50kA / 65kA for 1 Second
Incomer SwitchgearDrawout ACB with Microprocessor Trip
Busbar TypeEC Grade Copper / Aluminium (Sleeved)
Form SeparationForm 3b / Form 4b (Compartmentalized)
Schneider MasterPact Siemens 3WL L&T Omega ABB Emax2
Primary Power for Textile, Chemical, Steel, Pharma & Cement
Conventional MCC Motor Control Centre
Motor Starters Fixed Compartment

Conventional MCC Panel (Fixed)

Motor Control Centre

Fixed compartmentalized motor control center housing multiple motor starters (DOL, Star-Delta, Reversing) with dedicated thermal overload relays, contactors, and digital ammeters.

Starter TypesDOL, Star-Delta, Forward-Reverse
Motor Capacity0.5 HP to 250 HP per Feeder
ProtectionSingle Phasing, Overload, Short-Circuit
Control Voltage110V / 230V AC or 24V DC
L&T MNX/MO Siemens Sirius Schneider TeSys
Water Pumps, Blowers, Agitators, Conveyors, Compressors
Fully Drawout MCC Panel
Zero-Downtime Form 4b Withdrawable

Fully Drawout MCC Panel

Cassette Swappable

Modular withdrawable cassette drawers with precision self-aligning power & control stab contacts. Allows replacing a motor starter cassette in under 5 minutes without shutting down the panel.

Cassette PositionsConnected, Test, Disconnected, Removed
Safety InterlockCannot pull with breaker ON
Vertical BusbarShrouded with auto-closing shutters
Design StandardIS/IEC 61439-1 & 2 Type Tested
Form 4b Separation Quick Swappable Silver Plated Stabs
24x7 Continuous Process Plants, Power Plants, Paper Mills
IMCC Intelligent Motor Control Centre
Smart IMCC Profinet / Modbus

IMCC Panel (Digital Communication MCC)

Digital Fieldbus Relays

Advanced smart motor protection relays replacing conventional wiring with digital fieldbus networks (Profibus, Profinet, Modbus TCP). Real-time remote motor diagnostics directly to SCADA.

Smart ControllerSIMOCODE Pro / E300 / TeSys T
Monitored DataA, V, kW, PF, Bearing/Winding Temp, Run Hrs
Wiring ReductionUp to 80% Control Cable Reduction
Profinet Ethernet/IP Predictive Maintenance
Smart Factories, Refineries, Critical Water Treatment
VFD AC Drive Control Panel
Speed & Torque Line Chokes Included

VFD Drive Control Panel

Variable Frequency Drives

Precision speed and torque regulation for AC motors. Equipped with semiconductor fast-blow fuses, input/output chokes, Rittal type cooling fans, and Dynamic Braking Resistors (DBR).

Power Range0.75 kW to 630 kW+
Drive BrandsDanfoss, ABB ACS880, Siemens G120, Delta
Harmonic Filter3% Line Choke & Output dV/dt Filters
CoolingForced Air with IP54 Clean Air Filter
PID Pressure Control Energy Saving Soft Ramp Acceleration
Extruders, AHU Fans, Chiller Pumps, Overhead Cranes
Soft Starter Control Panel
Smooth Start Water Hammer Safe

Soft Starter Panel

Torque Ramp Controller

Solid-state SCR thyristor voltage ramps reducing initial starting inrush current from 600% down to 200%. Eliminates mechanical shock and pipeline water hammer.

Rating15 kW to 800 kW Heavy Duty
Bypass SystemBuilt-in or External Bypass Contactor
BrandsSiemens SIRIUS, ABB PSTX, Danfoss MCD
Water Hammer Prevention Low Inrush Current Motor Life Extension
High-Pressure Water Pumps, Centrifuges, Ball Mills, Crushers
PLC Automation Panel
Industrial PLC Touchscreen HMI

PLC Automation Panel

Programmable Logic Control

Custom-engineered PLC panel with touchscreen HMI on front door. Integrated with 24V DC regulated power supplies, interposing relay cards, analog signal conditioners, and surge arrestors.

CPU ModelsSiemens S7-1200/1500, AB ControlLogix, Delta
Operator Screen7" / 10" / 15" Color Touchscreen HMI
Signal IsolationOptocoupler & Galvanic Isolation
NetworkingProfinet, Modbus TCP, Ethernet/IP
Batch Processing Recipe Storage Historical Alarms
SPM Automation, Chemical Reactors, Packaging Machines, RMC Plants
RIO and Marshalling Cabinet
Distributed I/O Fiber Ready

RIO & Marshalling Cabinets

Field Signal Distribution

Field-mounted distributed junction and marshalling panels that group field sensors (RTDs, pressure transmitters, limit switches) and route them over single fiber/Ethernet cable to main control room.

EnclosureIP65 Stainless Steel (SS304/SS316) or CRCA
Terminal DensityUp to 1000+ Weidmuller / Phoenix Terminals
InterfaceET200SP, Point I/O, Modbus Remote I/O
Fiber Optic Ready Knife Disconnect Terminals Lightning Surge Protection
Large Spread Chemical Plants, Refineries, Tank Farms, Conveyor Lines
APFC Panel Automatic Power Factor Correction
0.99 Unity PF Zero Penalty

APFC Panel (Automatic Power Factor)

Harmonic Detuned Banks

Microprocessor-controlled automatic capacitor bank panel equipped with 8/12/16 stage microprocessor controller, capacitor-duty contactors, detuned harmonic filter reactors, and safety discharge resistors.

Capacitor Rating50 kVAR to 2000 kVAR
Capacitor TypeHeavy Duty MPP / Gas Filled / APP
Detuned Reactors7% & 14% (Prevents Resonance & Fire)
Target PF0.99 Unity (Zero EB Penalty + Max Rebate)
Epcos / TDK Schneider VarPlus Microprocessor Controlled
All Factories, Engineering Workshops, Commercial Complexes
RTPFC Real Time Thyristor PF Panel
Ultra-Fast <10ms Solid State

RTPFC Panel (Real-Time Thyristor PF)

Dynamic Zero-Cross Switching

Zero-cross thyristor semiconductor switching units replacing mechanical contactors. Switches capacitor steps in less than 5 to 10 milliseconds without inrush currents or voltage spikes.

Response Speed< 10 Milliseconds
Switching ElementThyristor Module (Solid State)
MaintenanceZero Contact Wear (No moving parts)
Spot Welding Ready Zero Inrush Current Thyristor Cooled
Automobile Stamping Presses, Spot Welding Lines, Harbor Cranes
AMF and DG Synchronization Panel
DG Paralleling Auto Load Sharing

AMF & DG Synchronization Panel

Emergency Generator Paralleling

Auto Mains Failure and DG synchronizing switchboard. Controls multiple generators to automatically start, match voltage/frequency, close breaker, and share kW & kVAR load evenly.

DG ParallelingUp to 8 DGs in Parallel (125kVA to 2500kVA)
ControllersDeep Sea (DSE), ComAp, Woodward
InterlocksElectrical & Mechanical ACB Interlocks
FunctionsAuto Load Sharing, Peak Lopping, Load Shedding
Motorized ACB Automatic Sync Fuel Optimization
Hospitals, Data Centers, Continuous Manufacturing, High-Rise Towers
Active Harmonic Filter AHF Panel
THD < 5% IEEE 519 Compliant

Active Harmonic Filter (AHF) Panel

Dynamic Active Mitigation

Advanced IGBT-based active power electronic filter that injects equal and opposite harmonic currents in real-time, reducing Total Harmonic Distortion (THD) from >30% down to <5%.

Harmonics Mitigated2nd to 50th Order Harmonics
Capacity50A, 100A, 150A, 300A, 600A Modules
ComplianceIEEE 519-2014 & CEA Norms
DSP Processing Neutral Compensation Transformer Protection
IT Data Centers, VFD-Heavy Plants, Induction Melting Furnaces
Flameproof FLP Ex-d Panel
Zone 1 & 2 PESO / CIMFR Certified

Flameproof (FLP / Ex-d) Panel

Explosion-Proof Enclosure

Cast Aluminium Alloy LM6 or Cast Iron explosion-proof heavy enclosures certified for Gas Groups IIA, IIB, and IIC. Houses VFDs, Starters, PLCs safely in inflammable environments.

CertificationCIMFR / PESO Certified
Gas GroupsZone 1 & 2 (Group IIA, IIB, IIC, T6)
Ingress RatingIP66 Weather & Dust Proof
FLP Push Buttons Neoprene Gasket Double Compression Glands
Solvent Plants, Chemical Reactors, Paint Manufacturing, Distilleries
Fire Fighting Pump Control Panel
Fire NOC Ready Auto Engine Crank

Fire Fighting Pump Control Panel

NBC & Fire Department Compliant

Automated integrated fire hydrant and sprinkler control panel. Sequentially controls Main Electric Hydrant Pump, Sprinkler Pump, Jockey Pump, and Diesel Engine standby pump.

Pump ControlElectric Main, Sprinkler, Jockey, Diesel Engine
Pressure SensingDanfoss Industrial Pressure Switches
Battery ChargerDual 12V/24V SMPS Auto Float/Boost
ComplianceNBC & Local Fire Department Rules
Auto Engine Crank Audio-Visual Hooter Manual Override
Industrial Plants, Logistics Warehouses, Commercial Malls, High Rises
WTP STP ETP Automation Panel
Water Treatment PLC Controlled

WTP / STP / ETP Automation Panel

Water & Effluent Process Control

Complete automated control for Water Treatment (WTP), Sewage Treatment (STP), and Effluent Treatment (ETP). Controls blowers, raw water pumps, dosing pumps, and filter backwash cycles automatically.

AutomationPLC + Color Touchscreen HMI
Sensor IntegrationpH, DO, TDS, Level Transmitters, Flow Meters
Motor StartersStar-Delta + VFDs with Auto-Alternation
Auto Sludge Cycle Chemical Dosing Control Remote Cloud Monitoring
Municipal Water Plants, Pharma ETP, Residential Townships

Need a Custom Tailored Control Panel?

Share your motor HP ratings, single-line diagram (SLD), or machine sequence. Our design team will prepare customized General Arrangement (GA) drawings and a detailed technical quotation.

Chat with Hitesh Gound Call +91-8898154077
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